Why Testing Matters: Gaining Clarity and Confidence in Metal Separation
When investing in separation equipment whether for recycling, scrap metal recovery, or fine-fraction processing, one of the biggest challenges is knowing exactly how a machine will perform on your specific material. This is where sample testing becomes essential, bridging the gap between theoretical calculations and real-world outcomes.
At Magnapower’s UK testing facility, sample testing is not simply a demonstration it’s a process that helps businesses make well-informed decisions based on measurable evidence. Here’s why it’s worth considering before committing to any new system:
Real-World Validation on Your Material
Laboratory data and models can predict separation efficiency, but only actual testing can confirm performance. By sending a representative sample of your material, you can see:
- Recovery rates for different metals
- Separation quality between fractions
- Throughput potential on your specific feed stream
This practical approach ensures the recommended equipment configuration is grounded in reality, rather than estimates alone.
More Confidence in Equipment Selection
Sample testing can clarify a range of questions, including:
- Is the sizing of the separator suited to your throughput?
- How does performance vary between equipment types like drum magnets versus overband magnets?
- Do real-world results align with mathematical projections?
- Is any configuration needed?
By resolving these uncertainties early, businesses can reduce the risk of underperformance or costly reconfiguration later.
A Transparent, Collaborative Process
Testing shouldn’t be opaque. That’s why Magnapower, encourage’s customers to be part of the process. You can:
- Attend in person to watch trials and see separation in action
- Request video documentation of the tests
- Receive processed samples for your own verification and analysis
This transparency helps build trust and gives you an opportunity to scrutinise results firsthand.
Data-Driven Recommendations and Support
Beyond the tests themselves, the insights you gain are equally valuable. A thorough analysis typically includes:
- Detailed separation percentages and purity levels
- Recommendations for equipment type, belt width, and rotor frequency
- Guidance on expected ROI, for example, higher recovery rates or reduced contamination
This information can inform not only which equipment you choose, but also how you integrate it into your process.
Why Testing Before Investing Is So Important
Taking time to test samples offers several advantages:
- Minimising risk: You avoid committing to machinery without evidence of performance
- Maximising return: You can identify configurations that balance capacity, efficiency, and cost
- Building confidence: Real-world results help ensure the equipment performs as expected
From recycling facilities handling dry recyclables to scrap processors recovering metals from shredded materials, testing is a vital step in making informed, sustainable decisions.
If you’re planning to invest in separation technology, or simply want to understand how different systems perform on your material consider arranging a sample test. A collaborative approach, backed by data, can make all the difference in long-term success